Showing posts with label Building Material. Show all posts
Showing posts with label Building Material. Show all posts

Sunday, November 5, 2017


(i) Chemical properties: Portland cement consists of the following chemical compounds:

(a) Tricalcium silicate 3 CaO.SiO2 (C3S) 40%
(b) Dicalcium silicate 2CaO.SiO2 (C2S) 30%
(c) Tricalcium aluminate 3CaO.Al2O3 (C3A) 11%
(d) Tetracalcium aluminate 4CaO.Al2O3.Fe2O3 (C3AF) 11%
There may be small quantities of impurities present such as calcium oxide (CaO) and magnesium oxide (MgO). When water is added to cement, C3A is the first to react and cause initial set. It generates great amount of heat. C3S hydrates early and develops strength in the first 28 days. It also generates heat. C2S is the next to hydrate. It hydrates slowly and is responsible for increase in ultimate strength. C4AF is comparatively inactive compound.

(ii) Physical properties:

 The following physical properties should be checked before selecting a portland cement for the civil engineering works. IS 269–1967 specifies the method of testing and prescribes the limits:
(a) Fineness             (b) Setting time
(c) Soundness          (d) Crushing strength.
(a) Fineness:              
 It is measured in terms of percentage of weight retained after sieving the cement through 90 micron sieve or by surface area of cement in square centimeters per gramme of cement. According to IS code specification weight retained on the sieve should not be more than 10 per cent. In terms of specific surface should not be less than 2250 cm2/gm.

(b) Setting time:
 A period of 30 minutes as minimum setting time for initial setting and a maximum period of 600 minutes as maximum setting time is specified by IS code, provided the tests are conducted as per the procedure prescribed by IS 269-1967.
(c) Soundness:
Once the concrete has hardened it is necessary to ensure that no volumetric changes takes place. The cement is said to be unsound, if it exhibits volumetric instability after hardening. IS code recommends test with Le Chatelier mould for testing this property. At the end of the test, the indicator of Le Chatelier mould should not expand by more than 10 mm.
(a) Crushing strength:
 For this mortar cubes are made with standard sand and tested in compression testing machine as per the specification of IS code. The minimum strength specified is 16 N/mm2 after 3 days and 22 N/mm2 after 7 days of curing.

Thursday, October 12, 2017


Applying mortar coats on the surfaces of walls, columns, ceiling etc. to get smooth finish is termed as plastering. Mortar used for plastering may be lime mortar, cement mortar or lime-cement mortar. Lime mortar used shall have fat lime to sand ratio of 1 : 3 or 1 : 4. If hydraulic lime is used mix proportion (lime: sand) is 1 : 2. Cement mortar of 1 : 4 or 1 : 6 mix is very commonly used for plastering, richer mix
being used for outer walls. To combine the cost effectiveness of lime mortar and good quality of cement mortar many use lime-cement mortar of proportion (cement : lime : sand) of 1 : 1 : 6 or 1 : 1 : 8 or 1 : 2 : 8.
The objective of plastering are:
1. to conceal defective workmanship
2. to give smooth surface to avoid catching of dust.
3. to give good look.
4. to protect the wall from rain water and other atmospheric agencies.
5. to protect surfaces against vermit.
 Requirement of good plaster are:
1. It should adhere to the background easily.
2. It should be hard and durable.
3. It should prevent penetration by moisture
4. It should be cheap.
Lime mortar is usually applied in 3 coats while cement mortar is applied in two or three coats for the stone and brick masonry. For concrete surfaces cement mortar may be applied in two or three coats. For concrete building blocks many times only one coat of cement mortar is applied. The first coat provides means of getting level surface. The final coat provides smooth surface. If three coats are used second coat is known as floating coat. The average thickness of first coat is 10 to 15 mm. Middle coat thickness is 6–8 mm. The final coat is just 2 to 3 mm thick. If single coat is used its
thickness is kept between 6 to 12 mm. Such coats are used on concrete surfaces not exposed to rain.

Wednesday, October 11, 2017


Masonry means construction of buildings using building blocks like stone, bricks, concrete blocks etc. Masonry is used for the construction of foundation, plinth, walls and columns. Mortar is the binding material for the building blocks. In this article different types of stone masonry used are explained and points to be observed while supervising stone masonry works are listed.
Types of Stone Masonry
Mainly there are two types of stone masonry:
1. Rubble Masonry
2. Ashlar Masonry.

1. Rubble Masonry: In this type of constructions stones of irregular sizes and shapes are used.To remove sharp shapes they may be hammered. The rubble masonry may be coursed or uncoursed . In uncoursed rubble masonry the wall is brought to level at
every 300 mm to 500 mm. The mortar consumed in these construction is more. Course
rubble masonry is used for the construction of public and residential buildings. Uncoursed rubble masonry is used for the construction of foundations, compound walls, garages, labour quarters etc. A skilled mason may arrange the facing stones in polygonal shapes to improve the aesthetic of the wall.
2. Ashlar Masonry: In this type of masonry stones are dressed to get suitable shapes and sizes. The height of the stones varies from 250 mm to 300 mm. The length should not exceed three times the height. The dressing of the stone need not be very accurate on all sides. Usually good dressing is made on facing side. In such construction mortar consumption is less compared to rubble masonry.Supervision of Stone Masonry Construction The following points should be kept in mind in supervising stone masonry work:

1. Hard and durable stones, free from defects like flaws, cavities veins etc. should be used.
2. Dressing of the stones should be as per the requirement.
3. Stones should be properly wetted before they are used so as to avoid sucking of water from mortar.
4. Stones should be laid on their natural bed.
5. Facing and backing faces should be laid neatly and levelled and checked with wooden template.
6. The heart of masonry should be filled with stone chips and mortars. To thick mortar joints should be avoided.
7. Verticality of the wall should be frequently checked with plumb-bob.
8. Mortars with correct proportion of sand and cement should be used.
9. Continuous vertical joints should be avoided.
10. Through stones should be used within 1.5 m distances.
11. The height of masonry should be raised uniformly.
12. Under the beams, trusses, sills etc large flat stones should be used.
13. Before continuing work, the masonry built on previous day should be well cleaned and freed from loose particles.
14. Curing should be done properly for 2 to 3 weeks.

Tuesday, October 10, 2017


Brick masonry is built with bricks bonded together with mortar. For temporary sheds mud mortar may be used but for all permanent buildings lime or cement mortars are used. The various types of bonds generally used in brick masonry are
1. Stretcher bond
2. Header bond
3. English bond and
4. Flemish bond.

1. Stretcher Bond: A stretcher is the longer face of the brick as seen in the elevation. In the brick of size 190 mm × 90 mm × 90 mm, 190 mm × 90 mm face is the stretcher. In stretcher bond masonry all the bricks are arranged in stretcher courses care should be taken to break vertical joints. This type of construction is useful for the
construction half brick thick partition wall.

2.Header Bond: A header is the shorter face of the brick as seen in the elevation. In a standard brick it is 90 mm × 90 mm face. In header bond brick masonry all the bricks are arranged in the header courses as shown in Fig. 8.5. This type of bond is useful for the construction of one brick thick walls.

3. English Bond: In this alternate courses consist of headers and stretchers. This is considered to be the strongest bond. Hence it is commonly used bond for the walls of all thicknesses. To break continuity of vertical joints a brick is cut lengthwise into two halves and used in the beginning and end of a wall after first header. This is called queen closer.

4. Flemish Bond: In this type of bond each course comprises of alternate header and stretcher Alternate courses start with stretcher and header. To break the vertical joints queen closers are required, if a course starts with header. Every header is centrally supported on the stretcher below it. Flemish bonds may be further classified as
(a) Double Flemish Bond
(b) Single Flemish Bond.
In case of double flemish bond, both faces of the wall have flemish look, i.e. each course consist of alternate header and stretcher, whereas single flemish bond outer faces of walls have flemish look whereas inner faces have look of English bond. Construction of flemish bond needs greater skill.
 It gives more pleasing appearance. But it is not as strong as English bond. If only pointing is to be used for finished wall, flemish bond may be used to get good aesthetic view. If plastering is going to be used, it is better to use English bond.

Points to be Observed in Supervising Brick Masonry Constructions
The following points should be observed in the construction of brick masonry:
1. Use bricks of good quality with uniform colour, well burnt, with exact shape and size.
2. Before using the bricks in masonry, they should be soaked in water for 2 hours so that bricks do not absorb water from the mortar.
3. Bricks should be laid with the frog pointing upward.
4. Construction of brick wall should start from the end or corner.
5. Brick courses should be perfectly horizontal.
6. Verticality of the wall should be ensured by frequently checking with plumb-bob.
7. Mortar used should be as per specification.
8. Whenever work is stopped brick masonry should be left with toothed end.
9. Use of brick bats should be avoided.
10. Walls should be raised uniformly. In no case difference between adjoining walls be more than 1 m. In a day no wall should be raised by more than 1.5 m.
11. To get proper key for plastering or pointing, the face joints should be raised to a depth of 12
to 20 mm, when the mortar is green. If plastering or pointing is not to be provided, face joints should be stuck flush and finished neatly.
12. Holdfasts for doors and windows should be embedded in brick masonry with cement mortar or concrete, at the time of constructing the wall itself.

13. Brick masonry should be regularly cured for 2 weeks.
14. For carrying out brick work at higher levels, only single scaffolding should be used.
Advantages and Disadvantages of Brick Masonry Over Stone Masonry
Advantages:
1. Since shape and size of bricks are uniform, it do not need skilled labour for the construction.
2. Bricks are light in weight and hence handling them is easy.
3. Bricks are easily available around cities and their transportation cost is less because their weight is less. Stones are to be brought from quarries which are located only at few places.
4. It is possible to use all types of mortar in brick masonry. For unimportant buildings even mud mortar can be used.
5. Thinner walls can be constructed with bricks but it is not so with stones.
6. It is easy to form openings for doors and windows.
7. Dead load of brick masonry is less.
8. In brick masonry mortar joints are thin and hence construction cost is reduced considerably.
9. Brick masonry has better fire and weather resistance compared to stone masonry.
Disadvantages:
1. Strength of brick masonry is less than that of stone masonry.
2. Durability of brick masonry is less.
3. Brick masonry needs plastering and plastered surface needs colour washing. Stone masonry don’t need them and hence maintenance cost is more in brick masonry.
4. Brick masonry absorbs water and there are possibility of dampness. There is no such problem in stone masonry.
5. More architectural effects can be given in stone masonry compared to that in brick masonry.
6. Stone masonry gives massive appearance and hence monumental buildings are built in stone masonry.

Sunday, October 8, 2017


Walls are built to partition living area into different parts. They impart privacy and protection against temperature, rain and theft. Walls may be classified as

1. Load bearing walls
2. Partition walls.

1. Load Bearing Walls: If beams and columns are not used, load from roof and floors are transferred to foundation by walls. Such walls are called load bearing walls. They are to be designed to transfer the load safely. The critical portion of the walls are near the openings of doors and windows and the positions where concrete beams rest.
Minimum wall thickness used is 200 mm. It is also recommended that the slenderness ratio of wall defined as ratio of effective length or effective height to thickness should not be more than 27. The effective height and effective length of a wall may be taken as shown in tables 8.2 and 8.3 respectively.

2. Partition Walls: In framed structures partition walls are built to divide floor area for different utilities. They rest on floors. They do not carry loads from floor and roof. They have to carry only self-weight. Hence normally partition walls are thin. Table 8.4 shows the differences between load bearing walls and partition walls. Depending upon the requirement these walls may be brick partition, clay block partition, glass partition, wood partition, and aluminium and glass partition.
Sand is a natural product which is obtained as river sand, nalla sand and pit sand. However sea sand should not be used for the following reasons:

1. It contains salt and hence structure will remain damp. The mortar is affected by efflorescence and blisters appear.
2. It contains shells and other organic matter, which decompose after some time, reducing the life of the mortar. Sand may be obtained artificially by crushing hard stones. Usually artificial sand is obtained as a by-product while crushing stones to get jelly (coarse aggregate).

Sand is used in mortar and concrete for the following purpose:

1. It sub-divides the paste of binding material into thin films and allows it to adhere and spread.
2. It fills up the gap between the building blocks and spreads the binding material.
3. It adds to the density of the mortar.
4. It prevents the shrinkage of the cementing material.
5. It allows carbon dioxide from the atmosphere to reach some depth and thereby improve
setting power.
6. The cost of cementing material per unit volume is reduced as this low cost material increases the volume of mortar.
7. Silica of sand contributes to formation of silicates resulting into the hardened mass.

The properties of good sand are:

1. It should be chemically inert.
2. It should be free from organic or vegetable matter.
3. It should be free from salt.
4. It should contain sharp, angular and coarse grains.
5. It should be well graded.
6. It should be hard.